Purifier ÇKIS-46/200: The Gold Standard in Flour Milling Quality In today’s grain processing industry, profitability is directly linked to the extraction percentage of premium grade flour. To achieve superior quality and ideal flour whiteness (low ash content), it is essential to thoroughly separate the pure endosperm from the grain’s outer bran layers. The Purifier ÇKIS-46/200, manufactured by the global leader in milling machinery — ÇİFT KARTAL, is specifically engineered for this critical production stage. This unit combines the functions of a plansifter with aerodynamic air separation, making it an indispensable asset for high-performance modern mills. The Role of the Purifier in the Technological Flow After the grain passes through the initial break systems of the roller mills, an intermediate product is formed — a mixture of semolina, middlings (fine semolina), and bran particles. If this mixture were sent directly to the reduction rolls, the bran particles would be ground along with the endosperm, inevitably degrading the color and baking properties of the final flour. The Purifier ÇKIS-46/200 eliminates this problem. It receives the fractions from the sifters and grades them by two parameters simultaneously: by size (using sieves) and by aerodynamic properties (using an upward air current). Due to this, the light bran particles are lifted and removed via aspiration, while the heavy, pure semolina passes through the sieves and is directed to the reduction rolls. Aerodynamics and Multi-Level Sieve System The efficiency of the ÇKIS-46/200 model is based on a perfect synergy between mechanics and pneumatics. 5 m² Sifting Area: The machine is equipped with three layers of sieve frames. Such a large area guarantees high throughput and a thin product layer on the sieves, which is critical for effective air penetration. Aerodynamic Balancing: The machine’s air requirement ranges from 40-70 m³/min. Thanks to an ingenious valve system, the operator can precisely adjust the airflow strength for each zone of the sieve frame individually, achieving the ideal “fluidization” of the product. Oscillation Mechanism: The machine is driven by two reliable vibration motors with a total power of only 0.4 kW (2 × 0.2 kW). The speed of 590 rpm and an adjustable stroke of 0 to 9 mm ensure the gentle movement of semolina across the sieves without friction, preventing further fragmentation of the bran skins. Why Invest in the ÇKIS-46/200 by ÇİFT KARTAL? Integrating this equipment into your production line yields immediate economic benefits: Increased Premium Extraction: Pure semolina is more easily ground into high-quality flour with minimal ash content. Load Optimization: Reduction rolls work more efficiently because they do not waste energy on grinding bran. This reduces roll wear. Energy Savings: The extremely low power consumption (0.4 kW) makes this machine one of the most economical in its class on the global milling equipment market. Integration and Operational Performance The ÇKIS-46/200 has well-thought-out dimensions (2800 x 1290 x 1380 mm), allowing it to be easily integrated into both new mill projects and during the modernization of existing lines. A weight of 1300 kg and a solid steel frame using specialized shock absorbers ensure that no vibrations are transmitted to the building’s floors. We recommend using the purifier in combination with our roller mills and pneumatic conveying systems to create a fully automated and uninterrupted production cycle. The machine’s design ensures easy access to the sieve frames for quick replacement or cleaning, minimizing downtime during maintenance. Frequently Asked Questions (FAQ) 1. Can the oscillation intensity be adjusted during operation? Yes, the oscillation stroke (amplitude) is adjustable from 0 to 9 mm using the unbalance weights on the vibration motors. This adjustment is done when the machine is stopped. The settings depend on the particle size of the fraction being cleaned and the product’s moisture levels. 2. What aspiration system is required for this machine? For correct operation, the purifier must be connected to the mill’s centralized aspiration system or an individual fan. The required air volume is 40 to 70 cubic meters per minute. For capturing light bran particles removed from the machine, our industrial jet filters are an ideal match. To receive an individual performance calculation or to order equipment, please contact the official Çift Kartal representative or request a consultation on our website.

Supersonic Filter ÇKSJF: Flawless Aspiration for Heavy Industry In large industrial enterprises where technological processes are accompanied by significant dust generation, standard air purification methods quickly lose their effectiveness. The Supersonic Filter ÇKSJF (industrial jet filter) from the leading Turkish manufacturer Çift Kartal is created specifically for such extreme conditions. This unit serves as a key node in a centralized aspiration system, taking on the heaviest loads to ensure stable and continuous purification of air masses. Why is a Heavy-Duty Jet Filter Critical? In the food, milling, chemical, and woodworking industries, fine dust poses a triple threat. First, it is explosive. Second, it harms staff health, violating sanitary standards. Third, dust acts as an abrasive, destroying expensive machinery. The modern Supersonic Filter ÇKSJF solves these problems comprehensively. It can operate with an airflow rate from 2.5 to 800 m³/min, capturing the finest product particles. The residual dust content at the outlet is only 0.5–1.2 mg/m³, which meets the strictest environmental standards of the European Union. Operating Principle and Pulse-Jet Regeneration System The main advantage of this series lies in its continuous self-cleaning technology — Pulse-Jet regeneration. Here is how it works in practice: Filtration Stage: Dust-laden air, driven by industrial centrifugal fans (ÇKAS), enters the lower or side part of the filter housing. The air passes through textile filter bags from the outside in. Dust settles on the outer surface of the fabric, while clean air exits through the upper collector. Regeneration (Cleaning) Stage: To prevent the bags from clogging, an electronic controller periodically delivers short but extremely powerful pulses of compressed air (from a compressor) into the bags. This “shock” shakes off the accumulated dust. Discharge: The knocked-down dust falls into the conical hopper of the unit, from where it is safely and hermetically discharged back into the technological line using a rotary airlock valve. This approach means that the aspiration system does not lose draft and does not require production stops for maintenance. Versatility and Areas of Application The ÇKSJF model range is designed to meet the needs of any industrial facility. Thanks to the availability of 6 different housing modifications and variable bag lengths (1200, 1800, 2400, 3000 mm), engineers can select the optimal filtration area — from 7.5 m² to 104 m². This unit perfectly complements the comprehensive grain milling equipment at large flour mills. However, its application is not limited to the agricultural sector. Supersonic operates successfully in metallurgy, the cement industry, energy, and building materials production — wherever compromises in air cleaning quality are unacceptable. 📊 Technical Specifications (ÇKSJF Series) The table below shows the key parameters of the base models. All dimensions are specified in accordance with the factory documentation. Specification ÇKSJF-18 ÇKSJF-26 ÇKSJF-39 ÇKSJF-52 ÇKSJF-78 ÇKSJF-104 Filtration Area (m²) 7.5 – 18 11.2 – 26 16.8 – 39 22.4 – 52 33.5 – 78 44.7 – 104 Bag Length (mm) 1200-3000 1200-3000 1200-3000 1200-3000 1200-3000 1200-3000 Dimension A (mm) 2080-3880 1975-3775 2008-3808 2028-3828 2100-3900 2147-3947 Diameter D (mm) 1000 1140 1340 1500 1840 2200 Net Weight (kg) 485-665 580-790 885-1205 1110-1485 1610-2130 2120-2880 Frequently Asked Questions (FAQ) 1. What compressed air pressure is required for the proper operation of the regeneration system? For effective shaking of dust from the filter bags, a supply of clean, dry compressed air at a pressure of 5 to 7 bar is required. Air quality (absence of moisture and oil) is critical, as moisture can cause dust to stick to the fabric. 2. How does a jet filter differ from a standard cyclone? Cyclones use centrifugal force and can only capture relatively large and heavy dust particles. The Supersonic Filter ÇKSJF uses a barrier (fabric) cleaning method, which allows it to trap up to 99.9% of microscopic dust that a conventional cyclone would simply emit into the atmosphere.

Bran Finisher ÇKKF-B: Maximize Your Flour Extraction Rate In the modern milling industry, every fraction of a percent in final product yield directly impacts the profitability of your enterprise. The Bran Finisher ÇKKF-B, manufactured by the globally recognized brand Çift Kartal, is state-of-the-art grain milling equipment specifically engineered to minimize raw material waste. By utilizing this advanced finishing machine, millers can efficiently extract the fine endosperm particles that remain attached to the wheat bran, boosting the overall flour extraction rate by up to 5%. The Working Principle: Precision Mechanical Separation Efficient milling does not end at the main roller mills and purifiers. After passing through the reduction systems, a significant amount of valuable flour remains bonded to the bran layers, which cannot be separated by standard sifting in a plansifter. This is exactly where the Bran Finisher ÇKKF-B proves its immense industrial value. The machine operates on the principle of intense mechanical impact and centrifugal force. The raw material enters the working chamber through the inlet spout, where a dynamically balanced rotor is spinning at a high speed of 1500 rpm. The specialized adjustable beaters (blades) mounted on the rotor create a series of calculated impacts, throwing the product against the cylindrical perforated screen and against other particles. As a result of this intensive action, the endosperm is cleanly detached from the tough outer shell of the grain. The fine flour passes through the screen’s perforations to be collected, while the clean wheat bran is conveyed along the rotor axis and discharged through a separate outlet. Why Choose the ÇKKF-B for Your Flour Mill? Investing in premium Turkish manufacturing guarantees long-term operational stability. Key advantages include: Unmatched ROI: By recovering up to 5% of flour that would otherwise be sold as low-cost animal feed, the machine pays for itself in a matter of months. Consistent Flour Quality: The precise separation process ensures that the extracted flour maintains excellent ash content levels, contributing to overall high flour quality. Heavy-Duty Durability: The housing and internal components are constructed from high-grade carbon steel, designed to withstand continuous abrasive wear in 24/7 production environments. Technical Specifications and Dimensions Our equipment is designed to meet the rigorous demands of modern, high-capacity milling facilities. Technical Parameter ÇKKF-B Specifications Processing Capacity 0.9 – 1.8 tons/hour Motor Power 5.5 kW Rotor Revolution 1500 rpm Total Weight 1075 kg Dimensions (A x B x C) 1360 x 530 x 1370 mm For optimal aerodynamic performance and facility safety, we highly recommend integrating this unit with our dedicated Pneumatic Dust Aspirators (ÇKAS). Proper aspiration ensures dust-free operation and prevents screen blinding. Installation and Processing Line Integration The Bran Finisher ÇKKF-B features a highly adaptable design, seamlessly integrating into existing technological flowsheets. Because it is available in both left-hand and right-hand drive executions, installation is highly flexible even in facilities with severe space constraints. Typically, this machine is installed downstream of the break and reduction systems, where the bran concentration is at its peak. To build a fully optimized and automated milling plant, we advise utilizing this finisher in conjunction with our complete range of machinery. Explore our comprehensive catalog of Grain Milling Equipment to find compatible roller mills, sifters, and conveying systems. Maintenance Tips for Maximum Longevity To ensure your finishing process remains highly efficient over the years, adhere to these basic maintenance guidelines: Regularly inspect the rotor beaters for signs of abrasive wear and adjust their angle if necessary. Check the tension of the V-belt drive every 500 operating hours to maintain the 1500 rpm speed. Periodically clean the cylindrical sieve to prevent the perforations from clogging with fine dust and moisture. Frequently Asked Questions (FAQ) 1. Can the intensity of the bran brushing process be adjusted on the ÇKKF-B? Yes, the machine offers excellent adjustability. You can alter the angle of the rotor beaters (paddles), which directly controls the axial speed of the product moving through the machine and the intensity of the mechanical impact. Furthermore, selecting the correct sieve perforation size based on your specific grain type (wheat, rye) and moisture content allows you to fine-tune the system for maximum flour recovery without shattering the bran. 2. What are the aspiration requirements for this specific bran finisher? The Bran Finisher ÇKKF-B requires a dedicated connection to your plant’s central or localized aspiration network. Aspiration is critical because it removes the microscopic dust generated by mechanical friction, creates a negative pressure environment inside the housing (preventing leaks), and keeps the sieve perforations clear. It also helps cool the product and internal components, which is vital for continuous, heavy-duty operation.