Rotary Valve ÇKES Çift Kartal: 4 Professional Models for Your Business

Rotary Valve ÇKES Çift Kartal is your ideal partner for loss-free and efficient operation of pneumatic conveying systems in any production environment. This high-tech dosing equipment, often referred to as a rotary airlock feeder, guarantees precise, uniform feeding of bulk products without losses, maintaining stable system pressure and increasing overall productivity.

By implementing advanced Turkish engineering, this device ensures maximum airtightness even when handling fine-grained materials or powders. Our four ÇKES series rotary valve models are specifically engineered to meet diverse production needs — from small enterprises to large-scale industrial complexes. Whether you are upgrading an existing line or building a new facility, choosing the optimal power and capacity is vital to maximize pneumatic conveying efficiency and reduce long-term operating costs. If you are looking for comprehensive grain conveying and packaging equipment, this industrial airlock will become the cornerstone of your material handling system.

Power and Capacity for Industrial Performance

The performance of a rotary airlock valve is defined by its ability to move material while preventing air leakage. Depending on the selected model (ÇKES-200 to ÇKES-450), the unit provides the following throughput rates for various types of raw materials:

• Wheat Handling: from 4.6 to 45.4 $t/h$;

• Flour Dosing: from 3.4 to 33.4 $t/h$;

• Bran & Light Particles: from 2.1 to 21.4 $t/h$.

High-quality gear motors with power ranging from 0.55 to 1.5 $kW$ ensure smooth, reliable operation with minimal energy consumption. The innovative design features a heavy-duty receiving hopper, an integrated air vent for pressure relief, a precision-machined blade filler, and airtight flange connections. This combination guarantees total pressure maintenance and zero unwanted product loss, even under intensive 24/7 workloads in high-pressure environments.

Technical Excellence of our Rotary Airlock Feeder

Every Rotary Valve ÇKES undergoes strict quality control at the state-of-the-art factory in Turkey. The device housing is manufactured using precision cast iron technology (GG25 or GGG40 grades), which eliminates micro-cracks and ensures a perfect fit for the rotor shaft. Internal surfaces are machined on advanced CNC centers to achieve a minimal clearance between the rotor and the housing—often less than 0.1 mm. This tight tolerance is critical for maintaining the pressure differential required in pneumatic systems.

Special attention is paid to the sealing system and bearing longevity. Models ÇKES-200, 250, 320, and 450 utilize special heat-resistant gaskets and reinforced outboard bearing units. By positioning the bearings outside the product contact zone, we prevent contamination and allow the equipment to handle hot products (e.g., after dryers, cyclones, or granulators) without the risk of rotor deformation or mechanism jamming due to thermal expansion.

Why Choose Çift Kartal as your Rotary Airlock Manufacturer?

1. Maximum Dosing Precision: Prevents “slugging” in the conveying lines, ensuring a stable technological process without load spikes.

2. Advanced Dust Control: The airtight design is an essential component for industrial dust collection systems, ensuring every kilogram of material reaches its destination.

3. Modular Installation: Standardized flange connections allow for quick integration into existing pipes and hoppers without significant structural modifications.

4. Optimized Rotor Design: Our 8-blade rotors provide a better seal compared to standard 6-blade alternatives, significantly reducing air leakage.

5. Corrosion Resistance: The use of high-grade alloys and anti-corrosion coatings guarantees years of trouble-free operation even in humid or harsh environments.

Versatile Industrial Airlock Valve Applications

Thanks to its robust construction, our industrial airlock valve successfully integrates into a wide variety of production schemes:

• Milling Complexes: For the precise discharge of flour and bran into storage bins.

• Feed Mills: For portioned dosing of grain mixes and additives.

• Pelleting Lines: Where maintaining a vacuum or overpressure is critical.

• Aspiration Systems: For discharging dust from cyclones and industrial filters.

Choosing the Right Pneumatic Conveying Valve

Selecting a high-quality pneumatic conveying valve is a strategic decision that directly affects your plant’s ROI. Due to the high-precision machining, these units require less frequent maintenance than cheaper alternatives. The energy savings alone—achieved by reducing air compressor load through better sealing—can provide a return on investment within the first year of operation.

We provide full technical support for all our clients. Our spare parts warehouse is always stocked with replacement blades, seal kits, and motors, ensuring minimal downtime for your facility.

Contact our engineering team today for a free consultation or to request a customized quote for your specific project. You can also view our quality certifications and full technical documentation on the official Çift Kartal Turkey website.